How to Make Custom Door Pods

Are you tired of your car's stock sound system or looking to add some pizzazz to your vehicle's interior? Custom door pods are a fantastic way to enhance your audio experience while adding a unique touch to your car. In this blog post, we will guide you through the process of making your own custom door pods. So, let's get started!

Materials You'll Need

Before diving into creating your custom door pods, make sure you have the following materials:

• Speaker drivers
• MDF or ABS plastic sheets
• Fiberglass mat
• Fiberglass resin
• Bondo
• Sanding tools (sandpaper, sanding block, etc.)
• Primer and paint
• Adhesive
• Electrical wires

Step 1: Planning and Design

Start by planning the design of your custom door pods. Take measurements of your car's interior space and determine the size and shape of the door pods. Sketch the design on paper or use a computer-assisted design (CAD) software to visualize it.

Step 2: Building the Frame

Using MDF or ABS plastic sheets, cut out the base and side panels of the door pods according to your design. Make sure to leave enough space for the speaker drivers. Assemble the panels using adhesive and screws. This will form the basic frame of your door pods.

Step 3: Fiberglass Reinforcement

To reinforce the structure and add durability, apply fiberglass mat and resin to the inside of the door pods. Lay the fiberglass mat on the interior surfaces and saturate it with resin. Allow it to cure as per the manufacturer's instructions. This step will provide strength to your door pods.

Step 4: Shaping with Bondo

Once the fiberglass has cured, use Bondo or a similar body filler to shape and smooth the exterior surfaces of the door pods. Apply Bondo in thin layers, allowing each layer to dry before adding the next. Sand the surfaces until they are smooth and ready for painting.

Step 5: Priming and Painting

Apply a coat of primer to the door pods and let it dry. Sand the primed surfaces again to ensure a smooth finish. Finally, paint the door pods with your desired color or texture, allowing each coat of paint to dry before applying the next. This will give your custom door pods a polished and professional look.

Step 6: Installing the Door Pods

Once the paint has dried completely, it's time to install the door pods in your car. Carefully remove the door panel and locate a suitable spot for the door pods. Secure them in place using screws, adhesive, or any other appropriate method. Make sure to connect the electrical wires to the speakers.

Step 7: Testing and Adjustments

Before reassembling the door panel, test the audio system to ensure everything is functioning correctly. Make any necessary adjustments to the positioning of the speakers or the wiring. Once you are satisfied with the sound quality, reassemble the door panels.

And there you have it! By following these steps, you can create your own custom door pods and transform your car's audio experience. Get ready to enjoy your favorite tunes with enhanced sound and a personalized touch.