Polywood is an amalgamation of polymer and wood. The base polymer is usually PVC or another high-quality plastic. Wood fibers or wood flour, usually recycled, are added to the polymer base. This composite material retains the strength of polymer and the beauty of wood, thus birthing an eco-friendly and sustainable product with the aesthetic appeal of traditional wooden doors.
The process begins with the creation of a polywood frame. Manufacturers often utilize computer-aided design software to plan and optimize the structure. Precision cutting tools carve out the shape of the door from the polywood composite, reducing waste and ensuring a perfect finish.
After the shape is carved out, the door is sent for sanding. This process smooths out any rough edges and prepares the surface for finishing. The next step is to apply the primer. The primers are specially formulated to stick to the polywood surface, providing a smooth base for the final finishing coat.
The finishing coat is perhaps the important aspect of polywood door manufacturing. It's this step that imparts the doors their wooden-like aesthetic. This is achieved through a process called imitating wood grain. During this process, the doors are embossed with realistic grain patterns that mimic the appearance of various wood types. It takes a skilled craftsman to ensure the grains are uniform and adequately mimic the natural wood's capriciousness.
The exceptional durability of polywood doors makes them a sensible choice for both internal and external use. Unlike conventional wooden doors, they won't warp, crack, or rot when exposed to the elements. Their built-in UV protection ensures they don*t fade or discolor even under direct sunlight. This long-lasting durability eliminates the need for regular maintenance, translating to substantial cost savings over time.
Since polywood doors also come in a wide range of colors and designs, they can be customized to suit any decor. And because they're made from a unique blend of polymers and wood, they can be crafted in ways that traditional wood cannot achieve.
Not only are polywood doors a sustainable choice, they also contribute to energy efficiency. The natural thermal resistance of the material reduces heat exchange between the inside and the outside of the building, leading to energy savings and a more comfortable internal environment.
As sustainability and energy efficiency become critical in the construction and architecture sectors, the demand for polywood doors is set to continue rising. Technological advancements are also likely to refine the production process, leading to even better quality, more customizable, and more efficient products.
In a nutshell, the art and science of polywood door manufacturing embodies innovation, design, and sustainability. This combination ensures that polywood doors have not just carved a niche for themselves in contemporary construction but are set to redefine the future of doors.
door high security locks manufacturerOur team of experts will work with you to develop a bespoke plan that fits your needs. We take a holistic approach to the planning process, combining our technical expertise with our knowledge of customer requirements and project constraints.
Doorwin is the manufacturer of full custom fenestration systems, and we're here for you. We provide you with the freedom to design your windows, doors, and more with no additional charge for special shapes, hardware styles, and color choices. Your vision is our inspiration; our job is to make it a reality.
Our products are made to pass your local inspector's verification and are built under USA building codes so you can rest assured that they are safe and sturdy. Choose Doorwin to experience the best bespoke fenestration service available today!
We take care of the entire process for you, from beginning to end. We have our own expertise and will provide free-charge design development & contract documentation with CAD and BIM drawings. In addition to elevation details and installation design, we will double-check that the products match the drawings and project specifications through video or pictures. We'll help you specify the delivery schedule and logistics service whilst keeping costs to a minimum.
We're proud to be one of the top exporters of windows and doors to the United States. We pack each window individually and in four layers, and finally into wooden boxes with non-fumigation, and at the same time, there will be a lot of shockproof measures in the container to protect your items. We ensure that your products will arrive at the sites in good condition after long-distance transportation.
Doorwin has been exporting tens of millions of dollars of windows and doors to the U.S. every year, and we know that improper packaging can cause breakage of the product when it arrives on site. What the client concerns, we concern most.
We are tested by the following standards:
-NFRC (North American Fenestration Rating Council)
-AAMA (American Architectural Manufacturers Association)
-WNMA (Wood National Monument Association)
-CSA101 (Canadian Standards Association)
-I.S.2 (International Standard ISO/IEC 17025)
-A440-11 (Standard for Fire Testing of Door Assemblies for Charging Rooms)