On a side note, breaking down the acronym, UPVC stands for Unplasticized Polyvinyl Chloride, a lightweight, durable material that is widely used in construction and renovation projects. Now, let's step into the fascinating world of UPVC windows and doors manufacturing.
The journey of UPVC manufacturing starts with the simple process of blending and mixing various elements, namely petroleum, salt, chalk, and natural gas, to create a white powder called PVC. This mixture goes through a heating process lead melting it into a stable, durable, and rigid plastic that we refer to as UPVC.
Once the raw material is ready, UPVC windows and doors take shape within the confines of uniquely designed molds. These molds are precisely crafted to produce various shapes and sizes of windows and doors needed by the consumers.
Post molding, these structural components go through a cooling process, which solidifies them into the required frame shapes. These frames can now be cut, shaped, and constructed into the desired form of windows and doors.
The cooled frames are then assembled and their corners are welded together, creating a sturdy and strong framework. This step also includes fitting the window or door with appropriate hardware like handles, locks, hinges, and more.
This is the stage where the windows and doors start to appear more like the final product. Here, the double glazed units are fitted into the frame. It involves inserting a glass pane between two panes of glass and sealed air, in order to increase insulation and reduce noise.
Post the glazing process, each door and window undergoes a rigorous quality check to ensure compliance with safety regulations, durability, and energy efficiency standards. Moreover, any default in the quality of windows or doors is addressed before moving to the final stage of delivery.
And there we have it, a finished UPVC window and door ready to be installed. The finished products are packaged effectively to prevent any kind of damage during delivery. Further, these windows and doors are delivered and installed at the customers' desired locations, ensuring customer satisfaction.
In the world of UPVC windows and doors manufacturing, each step carries its unique importance. The process does not merely end at manufacturing, but extends to quality checks, delivery, and installation, ensuring complete customer satisfaction. Be it the durability, affordability, or the aesthetic appeal, UPVC windows and doors can undoubtedly cater to different needs and requirements, making them a desirable choice for consumers.
While we have attempted to provide a detailed insight into the manufacturing process, the real magic lies in the hands of our skilled craftspeople and the advanced technology that they use. Ultimately, it is their mastery, combined with innovative technology that brings forth superior quality UPVC windows and doors, ready to make homes and commercial spaces around the world beautiful and energy-efficient.
upvc windows and doors manufacturersOur team of experts will work with you to develop a bespoke plan that fits your needs. We take a holistic approach to the planning process, combining our technical expertise with our knowledge of customer requirements and project constraints.
Doorwin is the manufacturer of full custom fenestration systems, and we're here for you. We provide you with the freedom to design your windows, doors, and more with no additional charge for special shapes, hardware styles, and color choices. Your vision is our inspiration; our job is to make it a reality.
Our products are made to pass your local inspector's verification and are built under USA building codes so you can rest assured that they are safe and sturdy. Choose Doorwin to experience the best bespoke fenestration service available today!
We take care of the entire process for you, from beginning to end. We have our own expertise and will provide free-charge design development & contract documentation with CAD and BIM drawings. In addition to elevation details and installation design, we will double-check that the products match the drawings and project specifications through video or pictures. We'll help you specify the delivery schedule and logistics service whilst keeping costs to a minimum.
We're proud to be one of the top exporters of windows and doors to the United States. We pack each window individually and in four layers, and finally into wooden boxes with non-fumigation, and at the same time, there will be a lot of shockproof measures in the container to protect your items. We ensure that your products will arrive at the sites in good condition after long-distance transportation.
Doorwin has been exporting tens of millions of dollars of windows and doors to the U.S. every year, and we know that improper packaging can cause breakage of the product when it arrives on site. What the client concerns, we concern most.
We are tested by the following standards:
-NFRC (North American Fenestration Rating Council)
-AAMA (American Architectural Manufacturers Association)
-WNMA (Wood National Monument Association)
-CSA101 (Canadian Standards Association)
-I.S.2 (International Standard ISO/IEC 17025)
-A440-11 (Standard for Fire Testing of Door Assemblies for Charging Rooms)